Precision Titanium SLM service Aerospace Brackets Precision 3D Printed Aerospace Components

 

 

  1. Complex Geometry · Single-Piece Production
     Achieve intricate internal channels/ultra-thin walls/lattice structures impossible with traditional methods
     Reduce multi-part assemblies, enhancing structural integrity

  2. Lightweight · High Performance
     Topology optimization cuts weight by 30%-60%
     Aerospace-grade materials (Ti/Ni alloys) surpass forged part properties

  3. Rapid Iteration · Cost Efficiency
     Functional parts from CAD in 3-7 days
     Prototyping/small-batch costs drop 50%+

  4. On-Demand · Zero Inventory
    MOQ=1 with real-time design modifications
     Digital manufacturing eliminates mold waste

Consult

Product Details:

1. Product Overview

Industrial-grade metal additive manufacturing (AM) components produced via Selective Laser Melting (SLM), offering unprecedented design freedom for aerospace, energy, and high-performance applications. Our certified process delivers fully dense, functional end-use parts with superior mechanical properties.

2. Technical Specifications

Parameter Ti6Al4V Bracket Inconel 718 Turbine Part
Material Standard ASTM F1472, AMS 4928 AMS 5662/5663
Printing Technology SLM (400W laser) Quad-laser SLM (1000W x4)
Tolerance ±0.1mm (±0.05mm critical) ±0.08mm (±0.03mm bores)
Minimum Feature Size 0.3mm wall thickness 0.2mm thin walls
Density >99.5% (as-built) >99.7% (HIP processed)
Post-Processing Shot peening/Anodizing Electro-polishing/Nickel plating
Surface Roughness Ra 6.3μm (as-built) Ra 0.8μm (machined)

3. Advanced Structural Capabilities

✔ Weight Reduction: Lattice/honeycomb structures (30-50% lighter)
✔ Fluid Optimization: Integrated conformal cooling channels
✔ Part Consolidation: 12+ components → single assembly
✔ Stress-Adapted Designs: Topology-optimized load paths (FEA reports available)

4. Quality Assurance Protocol

Test Method Standard
Dimensional Inspection CMM (Zeiss CONTURA) ISO 2768-1
Internal Defects Micro-CT (5μm voxel) ASTM E1441
Mechanical Testing Tensile/Fatigue ASTM E8/E466
Material Composition OES Spectroscopy AMS Specifications

5. Industry Applications

Aerospace:

  • Engine mounts · Fuel nozzles · Satellite antenna brackets

Energy:

  • Turbine blades · Heat exchangers · Nuclear reactor components

Automotive:

  • Lightweight chassis · Hydraulic manifolds

6. End-to-End Service

  1. Design Phase:

    • Free DFM analysis

    • Topology optimization (ANSYS/MSC Software)

  2. Production:

    • Rapid prototyping (5-7 business days)

    • Batch production (5000+ parts/month capacity)

  3. Post-Processing:

    • Heat treatment (Vacuum furnace/HIP)

    • Precision machining (5-axis CNC)

7. Competitive Advantages

✅ Material Portfolio: 30+ alloys (Ti/Inconel/Al/Stainless Steel)
✅ Industrial Equipment: EOS M400-4 · SLM 800 · TRUMPF TruPrint 5000
✅ Certifications: ISO
✅ IP Protection: Secure data transfer · ITAR compliance available