High-Temp Metal AM Solution Precision Flow Channels Inconel 718 Turbine Engine Component
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Complex Geometry · Single-Piece Production
Achieve intricate internal channels/ultra-thin walls/lattice structures impossible with traditional methods
Reduce multi-part assemblies, enhancing structural integrity -
Lightweight · High Performance
Topology optimization cuts weight by 30%-60%
Aerospace-grade materials (Ti/Ni alloys) surpass forged part properties -
Rapid Iteration · Cost Efficiency
Functional parts from CAD in 3-7 days
Prototyping/small-batch costs drop 50%+ -
On-Demand · Zero Inventory
MOQ=1 with real-time design modifications
Consult
Product Details：
1. Product Overview
Industrial-grade metal additive manufacturing (AM) components produced via Selective Laser Melting (SLM), offering unprecedented design freedom for aerospace, energy, and high-performance applications. Our certified process delivers fully dense, functional end-use parts with superior mechanical properties.
2. Technical Specifications
| Parameter | Ti6Al4V Bracket | Inconel 718 Turbine Part |
|---|---|---|
| Material Standard | ASTM F1472, AMS 4928 | AMS 5662/5663 |
| Printing Technology | SLM (400W laser) | Quad-laser SLM (1000W x4) |
| Tolerance | ±0.1mm (±0.05mm critical) | ±0.08mm (±0.03mm bores) |
| Minimum Feature Size | 0.3mm wall thickness | 0.2mm thin walls |
| Density | >99.5% (as-built) | >99.7% (HIP processed) |
| Post-Processing | Shot peening/Anodizing | Electro-polishing/Nickel plating |
| Surface Roughness | Ra 6.3μm (as-built) | Ra 0.8μm (machined) |
3. Advanced Structural Capabilities
✔ Weight Reduction: Lattice/honeycomb structures (30-50% lighter)
✔ Fluid Optimization: Integrated conformal cooling channels
✔ Part Consolidation: 12+ components → single assembly
✔ Stress-Adapted Designs: Topology-optimized load paths (FEA reports available)
4. Quality Assurance Protocol
| Test | Method | Standard |
|---|---|---|
| Dimensional Inspection | CMM (Zeiss CONTURA) | ISO 2768-1 |
| Internal Defects | Micro-CT (5μm voxel) | ASTM E1441 |
| Mechanical Testing | Tensile/Fatigue | ASTM E8/E466 |
| Material Composition | OES Spectroscopy | AMS Specifications |
5. Industry Applications
Aerospace:
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Engine mounts · Fuel nozzles · Satellite antenna brackets
Energy:
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Turbine blades · Heat exchangers · Nuclear reactor components
Automotive:
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Lightweight chassis · Hydraulic manifolds
6. End-to-End Service
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Design Phase:
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Free DFM analysis
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Topology optimization (ANSYS/MSC Software)
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Production:
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Rapid prototyping (5-7 business days)
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Batch production (5000+ parts/month capacity)
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Post-Processing:
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Heat treatment (Vacuum furnace/HIP)
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Precision machining (5-axis CNC)
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7. Competitive Advantages
Material Portfolio: 30+ alloys (Ti/Inconel/Al/Stainless Steel)
Industrial Equipment: EOS M400-4 · SLM 800 · TRUMPF TruPrint 5000
Certifications: AS9100D · ISO 13485 · Nadcap (Heat Treat)
IP Protection: Secure data transfer · ITAR compliance available
